Assembly

"From simply applying a label during the dwell time of the plastic injection cycle, to supplying a fully assembled product; Sigma can assist in freeing-up our customers' valuable resources to more gainful use."

Product Assembly, Sub-Assembly and Box Build

Product Assembly, Sub-Assembly and Box Build

Our product assembly services allow our customers to cut operational costs, improve quality and drive consumer products to market in a shorter time-scale. Product assembly is the fastest growing activity at Sigma, and as with all other aspects of our business, it is quality-driven and covered in the scope of our ISO 9001:2008 quality accreditation.

Our product assembly service is dictated by our customers own capabilities, facilities and requirements. We have seen a marked upward trend in those customers that wish to receive part assembled or fully assembled goods specified to their own needs and requests. From simply applying a label during the dwell time of the plastic injection cycle, to supplying a fully assembled product; Sigma can assist in freeing-up our customers' valuable resources to more gainful use.


Full Product Assembly

We assemble fully built products ready for market. We manufacture the parts, outsource where necessary, or receive free issued parts from our customers. To add-value and fulfill a product package we source, fit and pack custom or standard accessories.

Fully Built Tablet PC Enclosure

Fully Built Tablet PC Enclosure


Sub Assembly

Some of our customers perform final assembly at their own site. We often supply sub-assembled parts and enclosure kits ready for build; decorated, branded and inspected. This minimises quality problems, frees up resources and fills gaps in capability.

Sub Assembly of Electronics Assemblies in preparation for Box Build

Sub Assembly of Electronics Assemblies in preparation for Box Build


Box Build

As expert enclosure manufacturers we have a wealth of experience in box build. We fully build professional electronic products with all case mounted fixtures (light pipes, inserts, battery contacts, etc) and electronics under strict inspection and static process control (SPC).

Plastic Injection Moulded Enclosure - Electronics being fitted

Plastic Injection Moulded Enclosure - Electronics being fitted


Jigging & Work-holding

Effective work holding decreases assembly time and improves repeatability. We engineer and build professional jigs to perform accuracy sensitive and complex assembly operations.

Jigging and Work-holding - Clamping Jig for Adhesive Operation

Jigging and Work-holding - Clamping Jig for Adhesive Operation


Inspection

Dedicated QA and inspection procedures tailored to each project. Followed by a 'continual improvement program' and overseen by ISO 9001:2008 certification.

QA Inspection of Display Windows on Light Box

QA Inspection of Display Windows on Light Box


Gallery

Pressed Enclosure Inserts

Pressed Enclosure Inserts

Multi Action Assembly Jig

Multi Action Assembly Jig

Enclosure Fascia Jig

Enclosure Fascia Jig


Services & Capabilities

  • Fully Built & Boxed Products
  • Sub Assembly
  • Electronics - Soldering & SPC
  • Jigging and Work-holding
  • Post Mould Operations
  • ISO 9001:2008 Accredited
  • Dedicated QA
  • Dedicated Factory-Floor Space
  • Ship-to-Customer Service

Case Mount & Decoration

  • Display Windows
  • Fascias
  • Keypads
  • Inserts
  • Light Pipes
  • RFI/EMC
  • Labels
  • Logos
  • Value-Add & Decoration

Accessories

  • Stands, Cradles, Holsters
  • Leaflets, Instruction Manuals
  • Wall Brackets
  • Packaging
  • Upholstered Accessories
  • Bags
  • Covers
  • Straps & Handles
  • Lanyards & Wrist-straps